• High-Performance Submerged Arc Furnace Transformer | Low Impedance High Current - Reliable & Energy-Efficient
  • High-Performance Submerged Arc Furnace Transformer | Low Impedance High Current - Reliable & Energy-Efficient

High-Performance Submerged Arc Furnace Transformer | Low Impedance High Current - Reliable & Energy-Efficient

The submerged arc furnace transformer (also known as ore furnace transformer) is a specialized type of electric furnace transformer designed to supply stable power to submerged arc furnaces, including ferroalloy furnaces, calcium carbide furnaces, yellow phosphorus furnaces, and other ore smelting electric arc furnace applications. It efficiently steps down high voltage to low voltage with extremely high current output, meeting the continuous and smooth operation requirements of buried-arc processes.  

Featuring low impedance, large current capacity, multiple voltage regulation stages with small steps, and support for both on-load and off-load tap changers (constant capacity in early stages, constant current in later stages), this furnace transformer ensures high efficiency, low losses, strong short-circuit withstand capability, and excellent overload performance. It is also compatible with related equipment such as Power frequency induction furnace transformer and Single phase graphitization furnace transformer. Ideal for demanding metallurgical environments.
  • High-Performance Submerged Arc Furnace Transformer | Low Impedance High Current - Reliable & Energy-Efficient

Description

Product Features
Premium Core Construction

Made with high-quality grain-oriented silicon steel sheets, processed on fully automatic cutting lines with 45° full miter joints, no punching, and high-strength imported binding tapes for minimal losses and superior mechanical strength.

Advanced Winding Design

Utilizes the latest international main and longitudinal insulation structures. Optimized winding configuration and insulation materials deliver high mechanical strength, exceptional short-circuit resistance, and reliable operation.

Low Impedance & High Current Output

Specifically engineered for submerged arc furnaces with low impedance voltage and very high secondary currents, enabling continuous, smooth, and stable load running — perfect for submerged arc furnace transformer applications.

Flexible Voltage Regulation

Multiple tap positions with small step differences; available in on-load (OLTC) or no-load (OCTC) configurations. Early stages provide constant capacity output, while later stages deliver constant current to match varying process needs.

Robust for Harsh Environments

Optimized for high-temperature, dusty, and vibrating conditions common in ore smelting plants, with efficient cooling systems (ONAN/OFWF/ODWF) for extended service life.

Broad Compatibility

Suitable not only for ore smelting but also supports power frequency induction furnace transformer and single phase graphitization furnace transformer requirements.

High Efficiency & Overload Capability

Low no-load and load losses, high efficiency, and strong overload capacity (typically supporting 110%-120% continuous overload), ensuring safe, reliable, and energy-saving long-term operation in harsh metallurgical conditions.

Specifications & Parameters

Typical values — custom designs available according to specific furnace type and customer requirements.

Category    Specification / Description 
Rated Capacity 800 kVA ~ 30,000 kVA (or higher upon request) 
Primary Voltage

6 kV / 10 kV / 35 kV (or other standards)

Secondary Voltage Low voltage, high current design — typically 50 V ~ 300 V (customized per furnace process)
Tap Changer On-load or off-load, multi-stage with fine steps  
Output Mode Constant capacity in initial stages, constant current in final stages  
Short-Circuit Impedance Low impedance optimized for submerged arc operation
Cooling Method ONAN (Oil Natural Air Natural) / OFWF / ODWF (oil forced water forced)
Connection Group Yd11, Dd0, or customized
Frequency 50 Hz / 60 Hz  
Overload Capability Strong overload performance for continuous heavy-duty operation
Other Characteristics High mechanical strength windings, excellent short-circuit withstand, low losses
All parameters can be tailored to your iron alloy, calcium carbide, or other ore smelting furnace requirements. Professional customization service is provided.


Packaging, Warranty & Certifications
 Packaging:
Robust export wooden crates or steel frame packaging with moisture-proof and shock-absorbing materials. Professional lifting instructions included to ensure safe sea or land transportation.

 Warranty:
Standard warranty of 12–18 months (from delivery or commissioning date), with options for extension. Lifetime technical support and prompt after-sales service.

 Certifications & Testing:
Compliant with IEC 60076, IEC 61378, and other international standards. ISO 9001 quality management system certified. CE, UL, or market-specific certifications available upon request. Products meet strict metallurgical industry safety and performance requirements.

 Technical Support:
Choose our ore furnace transformer or submerged arc furnace transformer to power your metallurgical production with efficiency, stability, and low energy consumption.

Contact us for custom solutions, detailed quotations, or technical support!